The Ceiling Fan Winding Machineย can undoubtedly and productively work on a 1000 W Inverter while providing smooth activity. The Fan Winding Machine we gave contains durable parts that are profoundly impervious to consumption, subsequently guaranteeing longer assistance life. It tends to be handily tweaked according to the client’s prerequisites.
Topics Cover In This Post
- 1 Ceiling Fan Winding Machine Introduction:
- 2 All Ceiling Fan Winding Data:-
- 3 All Ceiling Fan Winding Machine 2024 Details Video
- 4 Kij 123 Ceiling Fan Winding Machine
- 5 Kij 113 Ceiling Fan Winding Machine.
- 6 KIJ-117 Ceiling Fan Winding Machine.
- 7 KIJ-125 Premium Fan Winding Machine.
- 8 All Types of Motor Winding Tools Check Out Here:-
- 9 FAQ.
Ceiling Fan Winding Machine Introduction:
Ceiling fans are ubiquitous fixtures in homes and businesses worldwide, providing comfort and energy efficiency. Behind every smooth whirring fan lies a crucial component: the winding. Winding a ceiling fan is a meticulous process that requires precision and expertise. In this guide, we’ll delve into the intricacies of ceiling fan winding, exploring the process and its significance.
Understanding Ceiling Fan Winding:
At its core, ceiling fan winding involves wrapping copper wire around the motor’s stator to create electromagnetic fields that drive rotation. This process determines the fan’s speed, efficiency, and longevity. While modern machinery aids in winding, skilled artisans still play a vital role in ensuring quality.
The Art of Winding:
Ceiling fan winding is a blend of science and artistry. Each winding must be meticulously calculated to achieve the desired performance. Factors such as wire gauge, number of turns, and winding pattern influence the fan’s efficiency and noise level. Experienced winders possess an intuitive understanding of these variables, honed through years of practice.
Precision and Quality Control:
Precision is paramount in ceiling fan production. Even the slightest deviation in winding can lead to performance issues or premature failure. Quality control measures, including automated inspections and manual checks, are implemented to maintain consistency and uphold standards. Attention to detail at every stage ensures that each fan meets stringent criteria before reaching consumers.
Role of Technology:
While traditional winding techniques endure, technology has revolutionized the process. Advanced winding machines equipped with programmable controls and automated features enhance efficiency and accuracy. These innovations streamline production without compromising on quality, meeting the demands of today’s competitive market.
Benefits of Expertise:
Behind every successful ceiling fan winding operation are skilled artisans who bring expertise and dedication to their craft. Their mastery ensures that each fan delivers optimal performance and reliability. From selecting the right materials to fine-tuning winding techniques, their contributions are invaluable in creating superior products.
Meeting Consumer Needs:
In a rapidly evolving market, consumer preferences for ceiling fans continue to evolve. Energy efficiency, noise reduction, and aesthetic appeal are among the factors driving demand. Winding professionals collaborate with designers and engineers to develop innovative solutions that meet these evolving needs while adhering to industry standards.
All Ceiling Fan Winding Data:-
Environmental Considerations:
As sustainability gains prominence, manufacturers are exploring eco-friendly alternatives in ceiling fan production. From using recycled materials to optimizing energy efficiency, efforts are underway to minimize environmental impact. Winding professionals play a vital role in these initiatives, ensuring that sustainable practices are integrated into every aspect of production.
All Ceiling Fan Winding Machine 2024 Details Video
Kij 123 Ceiling Fan Winding Machine
Kisan Engineering proudly presents the KIJ 123 Ceiling Fan Winding Machine, a state-of-the-art solution designed to revolutionize the ceiling fan winding process. With a commitment to innovation and quality, Kisan Engineering has crafted a machine that combines precision engineering with user-friendly features, setting a new standard in fan manufacturing technology.
Kisan Engineering‘s KIJ-123 Ceiling Fan Winding Machine: This model, which is made on the customer’s demand, is one of the latest models. It comes with a power brake system. In this model, both the die and the handle are made of steel.
In this coil winding machine,ย you do not need to put a key and a pen. It has a spring system, so there is no need to get the key. This model has both master and multiple options. Customers can take any die as per their requirement. This machine comes with a 7-year computer meter warranty and a 15-year die warranty.
With this machine, you can wind 50 – 60 fans comfortably. The sliding of the machine can be set according to the width of the fan.
| Model | KIJ-123 Fan Winding Machine |
|---|---|
| Brand | Kisan Jind (Haryana) |
| Winding Type | Aluminium & Copper |
| Automation | Dimensions |
| Die | Master Die, High Speed, Multidie (Optional) |
| Plates | Back Plate, Panel Plate, Box Plate, Main Plate, All Stainless Steel |
| Meter | LED, 3 Digit, 4 Digit, 6 Digit |
| Wire | 18 to 36 Swg |
| Volt | 230V |
| Motor | 1/2 |
| Speed | 1440 RPM |
| Wire Direction | Clock, Anti-Clock |
| Brake | Yes |
| Dimentions | L*B*H = 60*33.2*60 cm |
| Stator Length | 190mm Maximum |
Kij 123 Winding Machine Key Features:
- Precision Winding: The KIJ 123 ensures precise winding of copper wire around the motor’s stator, guaranteeing optimal performance and efficiency for every ceiling fan produced.
- Programmable Controls: Equipped with advanced programmable controls, operators can easily adjust winding parameters such as wire gauge, number of turns, and winding pattern to meet specific requirements.
- Automated Operation: The machine’s automated features streamline the winding process, reducing manual labor and minimizing the risk of human error, resulting in consistent quality and reliability.
- High-Speed Production: With its high-speed capabilities, the KIJ 123 significantly increases production efficiency, allowing manufacturers to meet growing demand without compromising on quality.
- User-Friendly Interface: Designed with the operator in mind, the machine features a user-friendly interface that simplifies operation and minimizes training requirements, ensuring smooth integration into existing production workflows.
- Robust Construction: Built to withstand the rigors of industrial manufacturing environments, the KIJ 123 boasts a robust construction that ensures long-term durability and reliability.
- Customization Options: Kisan Engineering offers customization options to tailor the machine to specific production needs, ensuring maximum flexibility and versatility.
Kij 113 Ceiling Fan Winding Machine.
KIJ-113 Fan Winding Machine:- is a light model manufactured by Kisan Engineering. In this model, you get a set of master dies. In which you can wind fans of 12,14,16,18,20,22 slots on a single die. When there is no light, the machine can be run comfortably for 3 to 4 hours on a single battery inverter.
For this Kij 113 winding machine, the computer meter and sensor have a 7-year warranty. The dye has a 15-year warranty. Meanwhile, if the die gets rusted, the polish comes off, or the meter gets damaged, you can get the meter part replaced from the company.
| Model | KIJ-113 |
|---|---|
| Guarantee | 5 to 7 Years |
| Brand | Kisan Jind (Haryana) |
| Winding Type | Aluminium & Copper |
| Die | Master Steel Die, Simple 12,14,16 (High Speed) |
| Counter Meter | LED Screen, 3 Digit, 6 Digit, 4 Digit |
| Wire Gage | 27 Swg to 38 Swg Aluminium & Copper |
| Voltage | 230 V |
| Motor Power | 1/2 HP โ 1/4 HP |
| Speed | 1440 RPM |
| Machine Type | Standard |
| Winding Direction | Anti Clock (Automatic) Clock Wise |
| Power Source | Electric, 1200 KV Inverer (Optional) Hand Systems |
| Frequency | 50-60 Hz |
| Dimentions (cm) | LxBxH = 59cm x 33cm x 58cm |
| Brake | Yes/No Optional |
| Brake Type | Magnetic |
| Design | Standard |
| Power Supply | Single Phase 230V AC, 50Hz |
| Stator Width | 9mm to 45mm |
| Stator Length | 190mm Maximum |
KIJ-117 Ceiling Fan Winding Machine.
Kij 117 hand models are fan winding machinesย ofย Kisan Engineeringย with Master Die. If there is no light in this model, we can also operate it by hand. There is a battery inside its meter, so there is no need to change the dye again and again for 12, 14, 16, andย 18. All the parts of the Kisan engineering machines belong to the company itself.
In the 117-hand modelย machine, you get a master die, back plate, panel plate, box plate, and pure steel key. In this machine, you get a digital counter meter, which has a warranty of 7 years and a warranty of 15 years for the master die. The motor of this machine is also prepared by Kisan Engineering himself. In which pure copper is used. Kisan Engineering Machines delivery is available all over India. It is the responsibility of the company to deliver the machine to the customer. You can also take the machine from the dealer of Kisan Engineering.
| Model | KIJ-117 Hand Model |
|---|---|
| Guarantee | 5 to 7 Years |
| Brand | Kisan Jind (Haryana) |
| Winding Type | Aluminium & Copper |
| Automation | Clock, Anti-Clock |
| Die | Master Die, High Speed, Multidie (Optional) |
| Plates | Back Plate, Panel Plate, Box Plate, Main Plate, All Stainless Steel |
| Meter | LED, 3 Digit, 4 Digit, 6 Digit |
| Wire | 27 to 38 Swg |
| Volt | 230V |
| Motor | 1/4 |
| Speed | 1440 RPM |
| Wire Direction | Clock, Anti-Clocki |
| Dimensions | LxBxH = 60cm x 33.2cm x 60cm |
| Brake | Optional |
| Stator Length | 190mm Maximum |
KIJ-125 Premium Fan Winding Machine.
KIJ-125 Fan Winding Machine:– manufactured by Kisan Engineering. In this machine, you can make a coil from 1 hp to 10 hp along withย ceiling fan winding. There are 2 modes in this machine. 1. Fan Winding 2. Coil Making
Fan Winding ModeโIn this mode, you wind the ceiling fan. This machine has a computerized speed control. You can change the speed of your machine at your convenience. In this model, you can easily run a wire up to 28-38 swg. You can run this machine from 100 to 2000 rpm at your convenience.
Coil Winding Mode In this mode, you can make coils from 1 hp to 10 hp. You have been given programming from 1 to 10. You can programmatically set your frame from 1 to 10 depending on the groove. You do not have to change the turn frequently.
| Model | KIJ-125 |
|---|---|
| Brand | Kisan Jind (Haryana) |
| Winding Type | Aluminium & Copper |
| Automation | Dimensions |
| Die | Master Die, High Speed, Multidie (Optional) |
| Plates | Back Plate, Panel Plate, Box Plate, Main Plate, All Stainless Steel |
| Meter | LED, 3 Digit, 4 Digit, 6 Digit |
| Wire | 18 to 38 Swg |
| Volt | 230V |
| Motor | 1/2 |
| Speed | 1440 RPM |
| Wire Direction | Clock, Anti-Clock |
| Brake | Yes |
| Dimentions | L*B*H = 60*40*60 cm |
| Stator Length | 190mm Maximum |
All Types of Motor Winding Tools Check Out Here:-
FAQ.
Which winding is better for ceiling fans?
Copper Winding Is Better Than Aluminum Winding.
Both copper and silver are excellent conductors of electricity, but copper is generally preferred for ceiling fan winding due to its superior conductivity, durability, and cost-effectiveness compared to silver. Copper has been the standard choice for electrical wiring and winding applications for many years due to its high conductivity, reliability, and affordability.
While silver is a slightly better conductor than copper, it is significantly more expensive. Therefore, using silver for winding in ceiling fans would significantly increase production costs, making the final product much more expensive for consumers without providing substantial benefits in performance or longevity.
What is the main winding of a ceiling fan?
The main winding of a ceiling fan is the primary coil of wire responsible for generating the magnetic field that drives the rotation of the fan blades when electricity is applied. It’s typically composed of copper wire and is connected to the power source to initiate the fan’s operation.
What is the function of a winder machine?
A fan-winding machine is used to wind coils of wire or other materials onto a spool or bobbin in a controlled and organized manner.
Its main function is to create uniform and neatly wound coils, which are used in various applications such as electrical motors, transformers, solenoids, and inductors. The winder machine ensures precision and consistency in the winding process, which is crucial for the performance and efficiency of the final product.
Which is better, a 1200mm or a 1400mm fan?
The choice between a 1200mm and a 1400mm fan depends on factors like room size and personal preference. Generally, a 1400mm fan may provide better airflow and coverage in larger rooms, while a 1200mm fan might be more suitable for smaller spaces. However, it’s essential to consider the specific requirements of the room and ensure the fan’s size is compatible with the space available for installation.
Why is the winding machine important?
The fan winding machine is crucial because it automates the process of winding coils of wire or other materials onto spools or bobbins with precision and consistency.
This automation ensures that coils are wound uniformly,
which is vital for the performance, efficiency, and reliability of various electrical devices such as motors, transformers, solenoids, and inductors. Without the winding machine, achieving the required level of precision in coil winding would be challenging, time-consuming, and prone to errors.
What are the types of winding machines?
Manual winding machines: Operated by hand, these machines are suitable for small-scale or specialized winding tasks where precision and volume requirements are relatively low.
Semi-automatic winding machines: Combining manual operation with automated features, these machines offer increased efficiency and consistency in winding compared to manual machines. They are suitable for medium-scale production.
Automatic winding machines: Fully automated, these machines require minimal human intervention and are capable of handling high-volume production with precision and speed. They are ideal for large-scale manufacturing operations.
CNC (Computer Numerical Control) winding machines: Controlled by computer systems, these machines offer precise control over winding
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